2024-02-28
Application Analysis of Time Grid Angle Encoder Industry

With the increasing demand for industrial control, the application of encoders has become increasingly significant. As a novel displacement sensor with high precision, high resolution, and high response, the time grating angle encoder has been applied in multiple fields.



Precision machine tools

Application Overview:

Numerous modern advanced technologies have been applied to CNC machine tools, one of which is sensor technology.

Sensors monitor every process of CNC machine tools, and the accuracy and stability of the encoder directly determine the operational quality, production efficiency, and intelligence level of the equipment.

Generally speaking, the requirements for sensors in CNC machine tools mainly include strong anti-interference, high reliability, and high stability; Meet the requirements of high precision and high speed; Easy to use and maintain, suitable for the operating environment of machine tools; Low price, low cost, etc.

Application devices:

CNC machine spindle, CNC machine rotary worktable, CNC machine swinging milling head, CNC indexing turntable, etc.

Product advantages:

SEF series ± 3 "high-precision; High response; High stability; Strong anti-interference ability; High cost performance ratio; Easy installation, etc.



Metrological verification

Application Overview:

Metrological verification ensures the accuracy, reliability, and unity of measurement values through technology and means.

With the mature development of modern intelligent manufacturing technology, measurement and testing equipment has gradually been widely used in fields such as automobiles, aerospace, and general mechanical engineering, which has put forward higher requirements for the accuracy and reliability of sensing technology.

Application devices:

Gear measuring machines, coordinate measuring machines, cylindrical measuring instruments, etc.

Product advantages:

SEF series ± 3 "high-precision; High resolution; High repeatability; High cost performance ratio; Easy installation; Strong compatibility, etc.



Robot

Application Overview:

Robots are automation equipment that integrates advanced technologies such as machinery, electronics, control, sensing, and artificial intelligence. They have been widely applied in high-tech industries such as equipment manufacturing, new materials, and smart new energy. Encoders, as important components, are crucial for controlling the position, direction, and motion of robots.

Robots have many moving parts, limited workspace, or unknown working environment. To maximize the performance of robots, it is generally required that the encoder has a small volume, light weight, and strong anti-interference ability to minimize damage to moving parts and improve the motion performance of the robot.

Main application devices:

Robot joints or arms, collaborative robots, medical robots, etc.

Product advantages:

UEF series is small-sized and lightweight; ± 15 "high precision; High cost performance ratio; Low noise operation; Easy installation, etc.



Motion control

Application Overview:

The successful application of automation technology not only improves efficiency and ensures product quality, but also can replace humans in completing work in dangerous situations.

With the development of industrial automation and intelligent manufacturing, the application of motion control technology in the industry is becoming more high-end and complex, and the requirements for measurement and control accuracy and sensor stability are also increasing.

An important indicator for measuring motion control systems is response speed, which generally requires sensors to respond to speed blocks with high accuracy and stability.

Main application devices:

Packaging, printing, textile, assembly industry, etc.

Product advantages:

High precision; High response; Strong adaptability; High level of protection.



National Defense and Military Industry

Application Overview:

The military industry is a pillar of national security, undertaking national defense research and production tasks, and providing various weapons and equipment development for the national armed forces. With the help of sensors, it can assist in measuring engine system parameters and diagnosing faults to ensure that military equipment is in optimal condition and maximizes its effectiveness.

Encoder, as one of the key components, not only requires high confidentiality, but also high stability. With the development of weapons and defense technology, the demand for supporting sensors is constantly increasing, and higher requirements are also put forward for the technical level and quality of sensors.

Main application devices:

Cannons, rockets, vehicle mounted shipborne weapon stations, automatic loading machines, high-precision turntables, etc.

Product advantages:

High protection level; National production of devices; High precision; Strong reliability, etc.



Direct drive motor

Application Overview:

Direct drive technology, as an emerging transmission technology worldwide in the past decade, has achieved certain breakthroughs in accuracy and speed. However, there is a significant difference in technological level between domestic and international markets, and imported direct drive components are expensive, making the purchase of high-quality domestically produced components a new demand for direct drive technology.

The direct drive motor takes sensors as the core and requires high accuracy and stability of the encoder.

Main application devices:

Direct drive motor

Product advantages:

SEF series ± 3 "high-precision; Large hollow; High cost performance ratio; Timely response to after-sales service, etc.



Other fields

Application Overview:

Ultra precision machining is developing towards large-scale, intelligent, and process integration, and encoders are gradually being applied in fields such as smart logistics, smart healthcare, smart transportation, and new energy to provide high-precision and high-performance sensor measurement technology.

Due to the uncertainty of the operating environment of the equipment, there are higher requirements for the accuracy, volume, stability, and environmental adaptability of the encoder.

Main application devices:

Logistics transportation systems, medical robots, intelligent driving systems, elevators, lithium batteries, wind power generation, etc.

Product advantages:

UEF size is lightweight and thin; SEF ± 3 arcseconds high accuracy; High protection level; Strong adaptability to the environment, etc.